PUF Insulated Panels Manufacturer in Vapi
Chemical-Resistant & Heat-Proof Roofing for Vapi GIDC. Serving Chemical, Paper, Textile & Packaging Industries.
Industrial Roofing Solutions for Vapi's Manufacturing Hub
Vapi is one of Asia's largest industrial estates, dominated by chemical, paper, and textile giants. Acier Steel supplies specialized Insulated Sandwich Panels (PUF) designed to withstand the harsh, corrosive atmosphere of Vapi GIDC. From acid-resistant roofing for chemical plants in Phase 4 to heat-insulating cladding for textile mills in Sarigam, our panels ensure longevity and worker comfort.
Why Vapi Industries Trust Our PUF Panels?
Commonly known as Puff Sheets, our panels are engineered with anti-corrosive coatings (SMP/PVDF) to resist the acidic fumes prevalent in Vapi's industrial air. The high-density PUF core provides excellent thermal insulation, crucial for maintaining temperature control in chemical processes and paper manufacturing.
Ideal for chemical storage, paper mills, and packaging units in Vapi, Umbergaon, and Silvassa.
Serving Vapi & South Gujarat Industrial Belt
Direct delivery to all GIDC phases and nearby industrial towns.
📍 Vapi GIDC Zones
Phase 1, Phase 2, Phase 3, Phase 4 (Chemical Zone), 100 Shed Area.
📍 Nearby Industrial Hubs
Sarigam GIDC, Umbergaon GIDC, Silvassa (UT), Bhilad.
📍 Commercial Areas
Gunjan, Chala, Vapi Town, Daman Road Commercial Strip.
Optimized Logistics for Vapi (NH-48 Access)
Our strategic location allows for seamless supply to Vapi via the NH-48 corridor. We are equipped to handle bulk deliveries to large industrial complexes within GIDC.
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GIDC Compliant: Our transport fleet meets all entry requirements for Vapi's industrial zones.
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Chemical-Safe: Special packaging to protect panel coatings during transit to chemical zones.
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Bulk Warehousing: Capacity to supply large quantities for mega-factories in Sarigam and Silvassa.
⚠️ Priority dispatch for industrial maintenance in Vapi Phase 4 Chemical Zone.
Vapi Service Network
- GIDC Phase 1-4
- Sarigam
- Umbergaon
- Bhilad
- Silvassa
- Daman
- Chala
- Salvav
(Thermal Barrier)
Engineered for Corrosive Environments
Built for Vapi's Environment
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Core: High-density PUF reduces heat inside factories, crucial for worker efficiency in Vapi's humid climate.
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Cladding: Specialized coatings (PVDF) available to resist degradation from chemical fumes.
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Durability: Long lifespan even in the harsh industrial atmosphere of South Gujarat.
Our Product Range for Vapi
Chemical Plant Roofs
Acid-resistant roofing for chemical units in Phase 4.
Paper Mill Cladding
Moisture-resistant panels for paper manufacturing units.
Textile Unit Walls
Insulated walls to maintain humidity levels in textile mills.
Industrial Cold Storage
For chemical and pharmaceutical storage needs.
Cleanroom Panels
Sterile environment panels for pharma units in Vapi.
How We Solve Vapi's Industrial Challenges
Corrosion Control
Prevent rapid roof deterioration from industrial chemical emissions.
Heat Reduction
Significantly lower shop floor temperature for better worker productivity.
Moisture Barrier
Critical for paper and packaging industries to protect stock.
Quick Expansion
Rapid construction for expanding manufacturing facilities.
Technical Specifications
| Roofing Panels | |
|---|---|
| Core | Rigid PUF / PIR |
| Density | 35–40 kg/m³ |
| Sheet Material | PPGS / PPGL / SS |
| Coating | PVDF / SMP / Polyester |
| Wall & Partition Panels | |
|---|---|
| Thickness | 40mm - 120mm |
| Width | 1000mm (Standard) |
| Finish | Ribbed / Plain / Micro-ribbed |
| Connection | Tongue & Groove |
ROI for Vapi Industries
Investing in high-quality PUF panels is a strategic move for Vapi's industries, offering returns through energy savings and extended infrastructure life.
💰 Industrial Savings Breakdown
- Corrosion Maintenance Save 60%
- Energy (Cooling) Save 30-40%
- Roof Lifespan Extended by 8+ Years
- Production Downtime Minimized
🆚 PUF vs. Metal Sheets in Chemical Zone
| Feature | Coated PUF Panel | Standard Metal Sheet |
|---|---|---|
| Corrosion Resistance | High (Protected) | Low (Rusts Quickly) |
| Heat Insulation | Excellent | Poor |
| Maintenance | Low | Frequent Painting |
| Life in GIDC | 15-20 Years | 3-5 Years |
Advantages for Vapi GIDC
Chemical Proof
Special coatings to withstand acidic and alkaline fumes.
Thermal Control
Essential for paper and packaging quality control.
Large Spans
Suitable for large manufacturing sheds in Sarigam.
Key Applications
Chemical Factories
Paper & Packaging
Textile Units
Recent Projects in Vapi
Chemical Plant Roofing
📍 Vapi GIDC Phase 4
Installed 25,000 sq.ft of acid-resistant PVDF coated PUF panels.
Paper Mill Cladding
📍 Sarigam GIDC
Moisture-resistant wall panels for a large paper manufacturing unit.
Textile Shed
📍 Silvassa
Heat-insulating roofing to maintain humidity and temperature control.
Frequently Asked Questions
Can your panels resist chemical fumes?
Yes, we provide panels with specialized PVDF or SMP coatings that are highly resistant to the corrosive chemical fumes common in Vapi GIDC.
Do you supply to Silvassa and Sarigam?
Yes, we regularly supply to all major industrial zones in South Gujarat and UT, including Sarigam, Umbergaon, and Silvassa.
What is the delivery time for Vapi?
With direct access via NH-48, we can often deliver standard panels to Vapi within 24-48 hours.
Are these panels fire-safe?
Yes, we offer PIR core panels which have superior fire resistance, making them a safe choice for chemical and textile industries.
Do you do installation in Vapi?
Yes, we have experienced installation teams who are familiar with the safety and operational requirements of Vapi GIDC.
Related Industrial Products
Building in Vapi GIDC?
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